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AC vs. DC EV Charging: What are the Differences?⚡Australia

Posted 17 Nov

Differences Between AC and DC Electric Vehicle Charging Explained

For those who want to, or already own an electric vehicle, you’ve probably heard ‘AC’ and ‘DC’ charging, but what does it mean? Explore the differences between AC and DC electric vehicle charging in Australia, the pros and cons, and how it affects the way you charge your EV.

What is AC Electric Vehicle Charging?

AC (Alternating Current) charging is when the installed charger acts as an appliance, using the home’s AC power supply, which sends AC electricity to the EV where an onboard inverter is responsible for converting it to DC power for the battery.

What is DC Electric Vehicle Charging?

DC EV charging on the other hand converts the grid-supplied AC electricity to DC in the charging station itself which goes directly to the EV’s battery for increased speeds, hence the size of DC fast chargers.

What is AC Electric Vehicle Charging?

In Australia, all home and home appliances run on grid-supplied alternating current (AC) electricity. Most 7-22kW chargers are AC chargers, which send the AC electricity to the EV to charge.

How fast is AC Charging? AC charging consists of level 1 and 2 chargers, providing from 2.4kW in a standard home outlet, 7kW for single phase, and up to 22kW for three-phase properties using three-phase electric vehicle chargers like myenergi’s Zappi charger.

Whilst AC chargers can provide up to 22kW of charging, it’s important to note that your EVs built-in inverter (or ‘on-board charger’) may bottleneck charging speeds with specification limitations.

What does alternating current mean? AC simply refers to when the electrical current switches direction in a circuit, which is used for homes, appliances, and long-distance transmission.

AC EV Charging Diagram
On-board electric vehicle charger

What is an ‘On-board Charger’ in an Electric Vehicle?

An onboard charger or inverter is responsible for converting chargers’ AC electricity from the home or grid to DC electricity for the battery. The onboard charger is only required for AC chargers and can be a limitation to charging speeds depending on your EV model.

For example, the Tesla Model Y has an 11kW on-board charger which works well with Tesla Wall Connector which provides up to 11.5kW of AC charging power, but also means that a 22kW charger won’t be fully utilised as the inverter is capped at 11kW.

Is 11kW three-phase? As single-phase properties can only get 7kW, to achieve 11kW your property will need to be three phase.

What is DC Electric Vehicle Charging?

Whilst DC also provides power to your EV, this time, the AC to DC conversion happens inside the charging unit, which inverts the AC into DC which can be sent straight into the EV battery bypassing the on-board charger and its limitations.

DC chargers can unlock much faster charging speeds, with some reaching 480kW of power. DC fast chargers (DCFC) are typically used in applications like public and fleet EV charging stations that require fast and rapid charging systems to recharge electric vehicles as quickly as possible.

Whilst DC EV chargers can be installed for homes, they are typically very expensive coming in to more than $10,000, accounting for the additional tech, and home infrastructure to support it.

What does direct current mean? As opposed to AC, direct current (DC) flows in one direction which you see mainly in phones, batteries, and solar panels.

DC EV charging diagram

What are the Best AC & DC EV Chargers in Australia?

As installers of EV chargers across Newcastle & the Hunter, our criteria for the best AC & DC electric vehicle chargers consist of reliability, quality, and functionality. Using these, we highly recommend the following chargers as we think these are the best AC EV charger options for households and businesses in Australia.

Best AC EV Chargers

Best DC EV Chargers Australia

Ocular IQ Commercial installation Maitland

Pros & Cons Between AC or DC Electric Vehicle Charging

In most cases, a combination of both AC and DC charging will be sufficient in keeping your electric vehicle topped up. However, there may be situations where certain drivers have specific requirements that may alter recommendations.

For example, if you’re someone who works all day, and then parks in their garage at night and repeats the next day, an AC EV charger may be preferential as it fits directly into your lifestyle.

On the other hand, if you’re someone who is regularly on the road and needs constant 0-80% charges as quickly as possible, relying on public DC chargers may be the better choice.

Most EV owners will opt for both solutions, with AC charging being much more convenient at home, and relying on public EV charging stations for quick charges throughout the week.

Does AC & DC Charging Affect Battery Lifespan?

Because both AC and DC chargers technically end up charging the battery with DC electricity with either the DC charger or on-board charger supply the DC electricity, it shows us that AC and DC don’t directly affect the battery’s lifespan.

The battery lifespan is determined by the speed of the charging. AC chargers max out at 22kW which is a good speed for gradual and consistent charging, whilst DC chargers can reach up to 480kW. High-powered chargers provide generate more heat and cell stress, but with modern charging management technology, the difference is minimal.

During the process of fast charging, the curve is set to optimise battery performance and prolong battery health to ensure longevity.

Electric vehicle charging from AC Charger

Courtesy of Erik Mclean on Pexels.

AC vs. DC Charging Overview (Pros & Cons)

The main difference of AC and DC charging really comes down to how fast and the way your EV is charged. The pros of AC charging are convenience, cost effectiveness, and how it's designed for routine. AC's cons are slower and less efficient charging compared to DC.

The pros of DC charging consists of higher speeds of power (up to more than 400kW) and suitability for public charging stations, with its cons being more expensive and requiring upgraded electrical infrastructure.

Features

AC EV Charging

DC EV Charging

Current Type
Alternating Current
Direct Current
Conversion
Uses on-board EV inverter
Inside the DC charger
Typical Power (kW)
2.4kW – 22kW (slower)
25kW – 480kW (faster)
Designed for
Designed for homes, workplace, and public charging – daily and overnight charging.
For public charging stations, and commercial fleet charging, for rapid recharges and road trips.
Connector Types
Type 2 (AC)
CCS2 (DC)

 

Do AC and DC EV Chargers Require Cooling?

Whilst both AC and DC chargers can generate heat, they both require various methods of cooling to accommodate their power output.

AC electric vehicle chargers generate heat like other electronics, however, they are designed to have adequate cooling by implementing natural convection or passive cooling. Fans aren’t required because the charger is not inverting the AC to DC which would generate heat from conversion power loss.

DC EV charging stations require strong cooling methods to deal with the high-power transfer and inversions that happen inside the charger unit. Delivering hundreds of kW of power at any given time, DC superchargers require heat management like liquid cooling in the charger, and sometimes in the charging cable itself.


It’s not only important operationally to keep each charging station cool, but it’s also important for ensuring safety and protection of the property, charger, and customer.


Conclusion

Whilst they achieve the same purpose, both AC and DC electric vehicle chargers are designed for specific purposes to help keep local electric vehicles on the road.

With the uptake in electric vehicles in Australia, the demand for sufficient chargers and infrastructure becomes more and more important. In the future, both AC and DC electric vehicle chargers will play a major role in our energy management and powering transportation.

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